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Aluminum Sleeves

▲ DIN6899B Type wire rope thimble.

▲ Material: Carbon steel.

▲ Surface treatment: electro galvanized, hot-dip galvanized.

▲ Size: 3mm-45mm

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Product Detail

High-Performance Aluminum Sleeves & Wire Rope Ferrules for Secure Rigging Solutions

Welcome to our premier collection of Aluminum Sleeves, engineered to deliver exceptional holding power and reliability for wire rope assemblies. Whether you are building heavy-duty lifting slings or marine rigging systems, our precision-manufactured components ensure maximum structural integrity and safety compliance. To explore complementary solutions, please check out our full selection of Industrial Hardware Components.

Product Overview: Aluminum Ferrules & Sleeves

Our aluminum ferrule sleeve series is manufactured in strict accordance with international standards (DIN 3093 / EN 13411-3). Utilizing premium-grade extruded aluminum alloys, these sleeves provide excellent cold-ductility, ensuring the metal flows smoothly during hydraulic pressing without cracking or compromising the core structure of the wire rope.

  • Standard Specifications: DIN 3093 / EN 13411-3 compliant

  • Material Composition: High-grade aluminum alloy (AlMgSi0.5 / EN AW-6060)

  • Key Characteristics: Seamless extrusion, superior corrosion resistance, high tensile retention, and reliable post-pressing performance.

Technical Specifications & Comparison Tables

To achieve a secure and rated eye termination, choosing the correct combination of wire rope ferrule, die size, and hydraulic pressure is critical. Please refer to the detailed comparison charts below based on wire rope construction (fiber core vs. steel core).

1. ALUMINIUM FERRULES DIN3093

ART.NO SLEEVE CODE A(mm) B(mm) W(mm) L(mm) N.W(kg) (PER 1000PCS)
CLF0101 1 1.2 2.4 0.65 5 0.094
CLF0102 1.5 1.7 3.4 0.75 6 0.211
CLF0103 2 2.2 4.4 0.85 7 0.375
CLF0104 2.5 2.7 5.4 1.05 9 0.499
CLF0105 3 3.3 6.6 1.25 11 0.843
CLF0106 3.5 3.8 7.6 1.5 13 1.32
CLF0107 4 4.4 8.8 1.7 14 1.81
CLF0108 4.5 4.9 9.8 1.9 16 2.61
CLF0109 5 5.5 11.0 2.1 18 3.57
CLF0110 6 6.6 13.2 2.5 21 5.86
CLF0111 6.5 7.2 14.4 2.7 23 7.55
CLF0112 7 7.8 15.6 2.9 25 9.5
CLF0113 8 8.8 17.6 3.3 28 13.7
CLF0114 9 9.9 19.8 3.7 32 19.8
CLF0115 10 10.9 21.8 4.1 35 26.4
CLF0116 11 12.1 24.2 4.5 39 35.8
CLF0117 12 13.2 26.4 4.9 42 45.8
CLF0118 13 14.2 28.4 5.4 46 59.7
CLF0119 14 15.3 30.6 5.8 49 73.5
CLF0120 15 16.4 32.8 6.25 53 95
CLF0121 16 17.5 35.0 6.7 56 111
CLF0122 18 19.6 39.2 7.6 63 156
CLF0123 20 21.7 43.4 8.4 70 217
CLF0124 22 24.3 48.6 9.2 77 292
CLF0125 24 26.4 52.8 10.0 84 376
CLF0126 26 28.5 57.0 10.9 91 481
CLF0127 28 31.0 62.0 11.7 98 603
CLF0128 30 33.1 66.2 12.5 105 739
CLF0129 32 35.2 70.4 13.4 112 897
CLF0130 34 37.8 75.6 14.2 119 1077
CLF0131 36 39.8 79.6 15.0 126 1275
CLF0132 38 41.9 83.8 15.8 133 1503
CLF0133 40 44.0 88.0 16.6 140 1734
CLF0134 42 46.2 92.4 17.5 147 2024
CLF0135 44 48.4 96.8 18.3 154 2314
CLF0136 46 50.6 101.2 19.2 161 2662
CLF0137 48 52.8 105.6 20.0 168 3010
CLF0138 50 55.0 110.0 20.8 175 3412
CLF0139 52 57.2 114.4 21.6 182 3813
CLF0140 54 59.4 118.8 22.5 189 4293
CLF0141 56 61.6 123.2 23.3 196 4772
CLF0142 58 63.8 127.6 24.2 203 5326
CLF0143 60 66.0 132.0 25.0 210 5880

Note: Full size range available from 1mm up to 60mm+ upon request.

2. COMPARISON TABLE FOR DIES, ALUMINIUM FERRULES AND WIRE ROPES [DIN STANDARD]

Aluminium Ferrules A Dies A Wire rope dia. with fibre core
(0.4~0.5)
Fill factor		 Wire rope dia. with fibre core
(0.5~0.6)
Fill factor		 Dia. after pressing (GB91-76)
mm		 Tolerance Pressure (KN)
50 50 48.4~52.5 44.2~47.9 100 +1.6 12500
52 52 52.0~54.6 46.3~47.9 104 +1.6 13500
54 54 52.6~56.7 48.0~51.7 108 +1.6 14600
56 56 56.0~58.8 50.5~51.9 112 +1.7 15700
58 58 56.8~60.9 51.8~55.6 116 +1.7 16800
60 60 60.6~63.0 55.7~59.4 120 +1.7 18000
62 62 61.0~65.1 59.5~63.2 124 +1.8 19200
66 66 65.2~69.3 63.3~67.1 132 +1.8 22000
70 70 69.4~73.5 67.2~70.9 140 +2 24500
74 74 73.6~77.7 71.0~74.7 148 +2 27000
78 78 77.8~81.9 74.8~78.6 156 +2 30000
82 82 82.0~86.1 74.8~78.6 164 +2.2 34000
86 86 85.1~90.3 77.7~82.4 172 +2.2 37000
94 94 93.7~98.7 82.5~90.2 188 +2.2 44200
116 116 113.4~121.8 105.5~111.1 232 +2.6 67000
126 126 121.9~132.3 111.1~120.7 252 +2.6 79000

3. ALUMINIUM SLEEVE HOURGLASS

ART.NO PSEC.
SLEEVE CODE		 ROPE DIA
mm		 INS.DIA
mm		 OUT.DIA
mm		 OUT.WIDTH
mm		 INS.WIDTH
mm		 LENGTH
mm		 WEIGHT
kg
CLE0601 1/16 " 1.60 1.98 4.37 4.35 4.00 9.60 0.00400
CLE0602 5/64 " 2.00 2.39 5.56 7.95 4.80 9.60 0.00700
CLE0603 3/32 " 2.40 3.30 7.06 10.26 6.50 12.70 0.00150
CLE0604 1/8 " 3.20 3.96 8.71 12.70 7.90 15.90 0.00290
CLE0605 5/32 " 4.00 4.75 9.53 14.28 9.50 17.50 0.00360
CLE0606 3/16 " 5.10 5.66 11.20 16.89 11.40 25.40 0.00700
CLE0607 7/32 " 5.60 6.35 17.70 19.05 12.70 27.40 0.01000
CLE0608 1/4 " 6.40 7.37 13.61 20.78 14.60 28.60 0.01100
CLE0609 9/32 " 7.10 7.92 14.27 22.35 16.00 32.20 0.01300
CLE06010 5/16 " 8.00 9.53 17.45 26.19 18.30 31.70 0.02100
CLE06011 3/8 " 9.50 11.13 9.05 29.35 21.40 36.50 0.02700
CLE06012 7/16 " 11.10 12.70 23.08 36.50 25.40 42.80 0.05300
CLE06013 1/2 " 12.70 14.27 27.00 41.28 28.50 50.80 0.08000

4. COMPARISON TABLE FOR DIES, ALUMINIUM FERRULES AND WIRE ROPES [DIN STANDARD]

Aluminium Ferrules A Dies A Wire rope dia. with fibre core
(0.4~0.5)
Fill factor		 Wire rope dia. with steel core
(0.5~0.6)
Fill factor		 Dia. after pressing
(GB91-76)		 Tolerance Pressure
(KN)
1 1 0.9~1.1 0.8~1.0 3 +0.10 5
1.5 1.5 1.2~1.6 1.1~1.4 3.8 +0.10 10
2 2 1.7~2.1 1.5~1.9 4 +0.10 20
2.5 2.5 2.2~2.6 2.0~2.4 5 +0.15 30
3 3 2.7~3.2 2.5~2.9 6 +0.15 45
3.5 3.5 3.3~3.7 3.0~3.4 7 +0.15 60
4 4 3.8~4.2 3.5~3.8 8 +0.15 80
4.5 4.5 4.3~4.7 3.9~4.3 9 +0.15 100
5 5 4.8~5.3 4.4~4.8 10 +0.15 125
6 6 5.4~6.3 4.9~5.8 12 +0.30 180
6.5 6.5 6.4~6.8 5.9~6.2 13 +0.30 210
7 7 6.9~7.4 6.3~6.7 14 +0.30 250
8 8 7.5~8.4 6.8~7.7 16 +0.30 320
9 9 8.5~9.5 7.8~8.6 18 +0.30 410
10 10 9.6~10.5 8.7~9.6 20 +0.40 500
11 11 10.6~11.6 9.7~10.5 22 +0.40 600
12 12 11.7~12.6 10.6~11.5 24 +0.40 720
13 13 12.7~13.7 11.6~12.5 26 +0.40 850
14 14 13.8~14.7 12.6~13.4 28 +0.50 1000
16 16 14.8~16.8 13.5~15.3 32 +0.50 1300
18 18 16.9~18.9 15.4~17.3 36 +0.60 1600
20 20 19.0~21.0 17.4~19.2 40 +0.60 2000
22 22 21.1~23.1 19.3~21.1 44 +0.60 2400
24 24 23.2~25.2 21.2~23.0 48 +0.80 2900
26 26 25.3~27.3 23.1~24.9 52 +0.80 3400
28 28 27.4~29.4 25.0~26.8 56 +0.80 3900
30 30 29.5~31.5 26.9~28.8 60 +1.00 4500
32 32 31.6~33.6 28.9~30.7 64 +1.00 5100
34 34 33.7~35.7 30.8~32.6 68 +1.00 5800
36 36 35.8~37.8 32.7~34.5 72 +1.10 6500
38 38 37.9~39.9 34.6~36.4 76 +1.10 7200
40 40 40.0~42.0 36.5~38.3 80 +1.10 8000
42 42 42.1~44.1 38.4~40.3 84 +1.30 8800
44 44 44.2~46.2 40.4~42.2 88 +1.30 9700
46 46 46.3~48.3 42.3~44.4 92 +1.30 10600
48 48 48.0~50.4 44.0~46.2 96 +1.30 11500

Core Advantages & Manufacturing Excellence

  • Optimized Flow Properties: Our high-ductility aluminum alloy ensures uniform metal displacement during hydraulic compression, completely locking the wire rope strands in place.

  • Stringent Quality Control: Each production batch undergoes rigorous dimensional checks and proof load testing to meet global industrial lifting benchmarks.

  • OEM & Custom Solutions: As an experienced manufacturer, we support custom dimension specifications, tailored wall thicknesses, and specialized bulk packaging for global distributors and industrial fabricators.

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